Explosion-Proof Control Panel Solutions: ATEX-Certified Displays & Panel PCs for Hazardous Environments
2025-07-29
In industries where flammable gases, vapors, or dust pose constant threats—such as oil and gas, chemical processing, and pharmaceutical manufacturing—safety and reliability are non-negotiable. Explosion-proof control panel screens, ATEX-certified monitors, and ruggedized panel PCs are critical for maintaining operational visibility while mitigating ignition risks. At PanelMate, we engineer cutting-edge explosion-proof panel solutions that combine uncompromising safety with high-performance functionality, designed to thrive in Zone 2 (gas) and Zone 22 (dust) hazardous areas.
ATEX & IECEx-Certified Excellence: Beyond Compliance
Our explosion-proof product lineup—including ATEX LCD explosion proof monitors, explosion proof touch screens, and industrial panel PCs—undergoes rigorous testing to meet the strictest global standards. Certified to ATEX 22ATEX1466X (ExVeritas) and compliant with EN 60079-0:2018, EN 60079-7:2015, and EN 60079-31:2014, these solutions are rated for:
- II 3 G Ex ec IIC T4 Gc: Safe for Zone 2 gas environments (flammable gases/ vapors).
- II 3 D Ex tc IIIC T135°C Dc: Suitable for Zone 22 dust environments (combustible dust).
This certification ensures our products prevent ignition in explosive atmospheres, making them ideal for refineries, offshore platforms, and chemical plants where even a tiny spark could have catastrophic consequences.
Product Portfolio: Engineered for Hazardous Environments
1. Explosion-Proof Monitors (IDD Series)
Our explosion proof LCD monitors (IDD22121EX-R2, IDD22150EX-R2, etc.) deliver crystal-clear visualization in the harshest conditions. Key features include:
- Display Sizes: 12.1" to 21.5" TFT LCD with resolutions up to 1920x1080, supporting 16.7M colors for precise data rendering.
- Touch Technology: Multi-point capacitive touchscreens with >85% light transmission and Mohs 7H surface hardness—resistant to scratches and glove operation.
- Durability: IP65-rated front and rear panels (aluminum-magnesium alloy housing) for dust/water resistance, and LED backlights with 50,000-hour MTBF for long-term reliability.
- Connectivity: Integrated IDD-LINK4 ports for seamless video/touch signal transmission, compatible with KVM extenders (IDD-LINK4-T) for remote operation.
2. Explosion-Proof Industrial Panel PCs (IPC Series)
For applications requiring embedded computing, our ATEX-Ex panel PCs (IPC22121EX, IPC22150EX, etc.) combine robust processing with hazardous-area safety:
- Processing Power: Options for Intel® Core™ i3/i5/i7 (6th–13th Gen) or Celeron processors, supporting Windows 7/10/11 and Linux for seamless integration with SCADA/MES systems.
- Expansion: 2x Intel i210AT Gigabit LAN, 4x USB 3.0, and mini-PCIe slots for 4G/LTE or WiFi modules, enabling real-time data transmission in remote locations.
- Power Flexibility: Wide-range DC 9–36V input with surge protection, ideal for unstable power grids in industrial settings.
- Mechanical Design: VESA 100 mounting with waterproof nuts, and panel cutout dimensions (e.g., 315.7x248.8mm for 12.1" models) for easy installation in control cabinets.
Comparing with Industry Standards:
Our explosion-proof solutions are designed to match the performance of leading industrial-grade products, such as CPX2715, CPX2719, and CPX2721. While models offer similar ATEX Zone 2 certification and IP65 front protection, PanelMate differentiates with:
- Wider Temperature Tolerance: 0–55°C operating range with optional extended -20°C storage for extreme cold environments.
- Superior Processing: Intel Core™ i-series processors for heavier computational tasks like real-time analytics.
- Flexible I/O: More USB ports (4x USB 3.0 vs. Beckhoff’s 2x USB 2.0) and modular expansion for custom peripherals.
Applications: Safety Meets Productivity
From offshore drilling rigs to chemical reactors, our explosion proof touch displays and panel PCs empower critical operations:
- Oil & Gas: Monitor pipeline pressure and flow rates in Zone 2 refineries, with anti-corrosion housing resisting salt spray.
- Pharmaceuticals: Control batch processing in dust-laden Zone 22 environments, ensuring compliance with GMP standards.
- Mining: Track equipment health in underground coal mines, where dust and vibration resistance are paramount.
Why Choose PanelMate?
- Certified Safety: ATEX, and CE/FCC Class A certifications for global market access.
- Customization: Tailored screen sizes, processors, and I/O configurations to meet unique project needs.
- Global Support: 24/7 technical assistance and 1-year warranty on critical components.
Whether you need a standalone ATEX touch display or an all-in-one explosion-proof panel PC, PanelMate delivers the safety, durability, and performance required to keep your hazardous operations running smoothly.
Contact us today to request a datasheet or discuss your application requirements.
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